ClearFilter: Your source for high-quality Oil-water Separation Filter
- Efficiently eliminates oil mist, water, and solid particles from liquid streams.
- Utilizes high-efficiency composite filter materials to enhance oil-water separation and extend filter lifespan.
- Features an optimized design to reduce energy consumption and lower operating costs.
- Products meet international standards such as ISO 12500, ISO 8573, and API 1581.
Choose the Pleated Oil-water Separation Filter Manufacturer That Benefits You
Choose Clear Filter for effective, reliable, and cost-efficient fluid purification solutions!
Advanced Multi-Stage Filtration
Our multi-stage technology captures tiny oil mist and water droplets, quickly merging them into larger droplets for easy separation. With a removal efficiency of up to 99.9%, our cartridges are ideal for compressed air purification, aviation fuel treatment, oil and gas separation, and natural gas purification.
State-of-the-Art Composite Filter Media
We use advanced materials like ultra-fine glass fiber and PTFE coatings, customized for your needs, ensuring high flow rates, low pressure loss, and excellent dirt-holding capacity.
Durable, Low Pressure Loss Design
Our cartridges feature a folded, multi-layer design that optimizes flow, minimizing pressure drops and enhancing energy efficiency. The robust structure extends filter life by 2 to 3 times and reduces maintenance frequency
How the Oil-water Separation Filter works?
Oily wastewater, commonly produced in industries like petrochemicals, food processing, metalworking, and shipping, contains fats, oils, grease, and organic matter. This type of wastewater poses significant threats to ecosystems, plants, and animals, making it a major source of environmental pollution.
Types and characteristics of common oil wastewater
| Existence Form | Particle Size (µm) | Characteristics |
|---|---|---|
| Floating Oil | > 100 | Forms an oil film or layer on the wastewater surface, can float up after a period of stillness |
| Dispersed Oil | 10~100 | Dispersed in wastewater as oil droplets, unstable |
| Emulsified Oil | < 10 | Composed of base oil and additives (emulsifiers, inhibitors), stable in existence (neither floating nor coagulating) |
| Dissolved Oil | < 0.1 | Dissolved in water, forming a stable homogeneous phase with water |
Coalescence involves two key mechanisms: wetting and collision.
Wetting coalescence occurs when droplets adhere to a material’s surface, collide, and grow, leading to oil and water separation.
Collision coalescence happens when droplets in a fluid come into contact and form a thin film; if the external force exceeds the interfacial tension, they combine and grow.
Both mechanisms take place as droplets interact with agglomerated materials, regardless of their affinity for oil or water.
Principles of Separation
According to the basic principles of separation are categorized as physical, chemical, physicochemical, and biochemical methods.
| Separation Principle Classification | Specific Separation Methods |
|---|---|
| Physical Methods | Gravity Sedimentation, Centrifugal Separation, Coagulation, Filtration Separation, Membrane Separation |
| Chemical Methods | Coagulation, Salting Out, Oxidation |
| Physicochemical Methods | Adsorption, Solvent Extraction, Electrolysis, Ion Exchange |
| Biochemical Methods | Stabilized Sludge, Activated Sludge, Percolation Pond |
What tests have been conducted on ClearFilter filters?
To ensure optimal performance, ClearFilter uses internationally recognized testing methods for rigorous verification.
Efficiency Test
Following ISO 12500 and ISO 8573 standards, we test the oil mist removal rate to guarantee an efficiency of ≥99.9%.
Pressure Drop Test
We measure the pressure loss of the filter element at the rated flow rate to ensure low pressure drop operation and enhance energy efficiency.
Chemical Resistance Test
This test assesses the stability of the filter media when exposed to various substances, including fuels, lubricants, and solvents.
Environmental Durability Test
We conduct temperature, humidity, and pressure cycling tests to ensure that the cartridge performs steadily in extreme conditions.
Applicable industries and application scenarios
ClearFilter Oil-water Separation Filter are extensively used across various fields to ensure clean and efficient fluid treatment
- Industrial Manufacturing: Control pollution in hydraulic and lubrication systems to extend equipment lifespan.
- Power Industry: Purify transformer and turbine oil to enhance the reliability of power equipment.
- Chemical Polymers: Filter polymer melts to guarantee product purity and quality.
- Oil & Gas: Remove impurities during oil and gas separation and refining processes.
- Microelectronics: Filter ultra-pure chemicals used in semiconductor manufacturing processes.
- Food & Beverage: Implement aseptic filtration for beer, beverages, and other products to ensure food safety.
- Aerospace: Filter aircraft hydraulic and fuel systems to uphold flight safety.
Customized Service
ClearFilter offers tailored solutions to address the unique needs of our customers.
Filter Media Customization
Choose from various types of glass fiber, polymers, and PTFE-coated materials to enhance agglomeration and separation performance.
Custom Sizes
We provide filters in different diameters, lengths, and interfaces to meet the specific requirements of your equipment.
Performance Optimization
Adjust filter precision, flow rate, and pressure drop settings based on your specific working conditions.
Activated Oil-water Separation Filter FAQs
Cartridge lifespan may be reduced due to high contaminant levels, insufficient maintenance, or unsuitable model; regular monitoring, timely replacements, and proper selection are recommended.
Deterioration of the oil-water separation effect can result from filter saturation, inadequate filtration precision, or emulsified components; solutions include regular element replacement, precision adjustment, and using anti-emulsification materials.
Secondary entrainment may result from a failed cartridge, incorrect installation, or poor drainage; solutions include replacing the cartridge, ensuring proper installation, and regular drainage inspections.
Ineffective separation can stem from variations in materials, technical parameters, or low-quality cartridges; solutions include using certified high-quality filters and Clear Filter’s specialized separation cartridges.
